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HiFi MFG

Guides / Finishing

Finishing Audio Parts: Anodize, Brush and Blast

A faceplate is judged on its surface before anyone reads a spec sheet. This section is about controlling that surface, and about the fact that most of it is decided long before the part reaches the anodizing tank.

Generic machining blogs cover anodizing as a list of colours. That is not the problem a hi-fi brand has. The problem is that the panel and the sleeve came out different shades of black, that batch two does not match batch one, and that nobody can say why.

The answers are almost always upstream of the finisher: alloy, mill lot, surface preparation, rack position and dye lot. This section works through each of them, with the drawing language that turns an appearance into something a supplier can quote and repeat.

What this section answers

  • Why 6061, 6063 and 5052 anodize to visibly different colours, and what to do about it
  • How to write an anodize specification a finisher can repeat next year
  • Brushed grain: grit, direction and continuity across two parts
  • Bead blast media and grit, and why blasting is the best tool for matching mixed alloys
  • Marking a panel: engraving, laser, silkscreen or pad print
  • Brass and copper, and how to stop them turning brown on the shelf
  • What low volume anodizing costs and six ways to bring it down
  • Where a surface roughness number helps, and where it misleads

8 guides in this section

In reading order. Each one stands alone, but they are written to be read in sequence.

Working on a part like this?

Send the drawing. We match it with up to 3 shops that machine and finish parts for audio products, and reply within 24 business hours.

Other sections

Chassis

An enclosure is three or four parts made by different processes that have to end up looking like one object. This section covers how each part is made, what it costs and where those two things fight each other.

Parts

These are the parts people pick up, turn and look at closely. They are small, which makes every cosmetic requirement harder, and they almost always come in matched sets.

Sourcing

Machining a front panel is not difficult. Making the same front panel again in a year, to the same appearance, is the whole job. This section is about buying that rather than buying a price.

For shops

The other half of this business. These are written for the shop owner rather than the buyer, because a match only works when both sides understand what the job actually costs.